Why Do We Need To Make Circuit Board Proofing Before Mass Production?
With the development of science and technology, electronic equipment is becoming more and more common, and the assembly requirements of printed circuit boards are becoming higher and higher. Especially for high-tech products, most of them already need to use automated machines for precision production and testing, so you You will find that electronic manufacturing services companies are also updating their machinery and improving their expertise with the times. And more and more people prefer to proof circuit boards before placing orders in small or large quantities.
At this stage, many products may have some problems when they are first produced according to the BOM and Gerber provided by the customer, because you have to consider whether the product can work normally when it is installed on the customer's product, and in the process of testing There will be no problems, such as functional and dimensional issues, which may require multiple rounds of debugging to finally reach perfect condition before mass production. If there is an unqualified phenomenon during the debugging process, we can respond quickly, immediately re-modify, proofing and debugging. This can save a lot of time cost and capital cost, and accelerate the time to market of customers' products. So the proofing stage is a very necessary and irreducible process.
What are the benefits of first proofing the circuit board?
1. Can judge the strength level of printed circuit board assembly (PCB assembly ) manufacturers
Effective circuit board proofing before mass production can also clearly understand the strength of printed circuit board assembly (PCB assembly ) manufacturers, especially those manufacturers who have not cooperated with each other in the early stage, can confirm the strength level of printed circuit board assembly manufacturers in production through proofing, Only printed circuit board assembly (PCB assembly ) manufacturers with comparable capabilities and meeting the standard requirements in processing technology can better meet the requirements of long-term cooperation and high-quality processing and production of printed circuit board assemblies.
2. It can reduce the defect rate when mass-producing products of circuit boards
Usually printed circuit boards are assembled and produced in large quantities. In order to ensure that there will be no quality problems from mass production to shipment to customers and reduce the defect rate of products, it is very necessary for us to make circuit board proofing in the early stage of mass production. After all, the assembly of printed circuit boards needs to go through complicated processing procedures, and there can be no errors in each procedure or processing link. After successful proofing, professional technicians will conduct effective tests on the samples. After passing various professional tests, it is determined that there is no problem. Only for mass production. And TECOO is traceable for every process of product production.
3. It can lay the foundation for mass production of long-term cooperation in the future
Printed circuit board assembly (PCB assembly ) proofing is also to understand the performance and functional response of the product in advance. Through proofing, it can effectively lay a good foundation for future mass production, and calculating the corresponding material cost of the product can also optimize the deficiencies in advance. All these need to be effectively dealt with in the proofing process, so as to reduce the occurrence of various unexpected problems in mass production.
As a leading Electronic Contract Manufacturing Services (EMS) provider, TECOO is a reliable partner for the full lifecycle management of your electronic systems. From sourcing quality products worldwide through inspection and quality control to on-time delivery, we're here to support you from start to finish!